Author Archives: Six Sigma Expert

Six Sigma Belts And The Colors

The use of different belts and the colors

Six Sigma Belts And The ColorsAccording to six sigma the word belt refers to the level or the position, of a person in an organization at the time of performing a work or at the time of implementation of a project. Several personalities take part at the time of the implementation of a work, so as to meet and make sure that the project is launched with zero defects and is able to meet the customer satisfaction. Hence results in sustaining the quality and profit of the company or the organization.

Each belt is given different colors for the purpose their six sigma success identification. Each color represents each responsibility. This is because the aim of six sigma is not only the production of defect free projects and products, but also the fast implementation of the projects with out time waste. This is able when the work is divided into several parts. More over each color indicates each quality or level of skills. This identification could help the project leaders to find out the apt person for assigning the different tasks. Each color is having different task responsibilities and skills to perform. Therefore the color will also help the project leader to find out the skills and the responsibilities of the person assigned to the work.

The 3 major levels of belts and colors are

Green belt

Black belt

Master black belt

There are training and certifications for each color of belt. For example:

CSSGB- Six Sigma Green Belt

Here the six sigma green belt operators are given training to operate in the support or under the supervision of a six sigma black belt. Through this certification the person is trained to analyze and solve quality problems. This results in the quality improvement projects. The person, who had undergone the six sigma green belt certification, has at least three years of work experience in demonstrating the knowledge of six sigma tools and processes.

CSSBB- Six Sigma Black Belt

The candidate who had undergone six sigma black belt certification is a professional who is capable in the explanation of six sigma philosophies and the principles. His knowledge also includes the supporting systems and the tools. This certification also deals with the training of the candidate in developing the demonstrating of the team leadership, understanding team dynamics and assigning team member roles and responsibilities. A six sigma black belt will be well versed will all the aspects of the DMAIC model in accordance with the six sigma principles. These professionals have basic knowledge of lean enterprise concepts. They are capable in identifying non-value added elements and activities. They are also capable in the use of specific tools

Master Black Belt

The professionals who had undergone the master black belt certification are considered as a six sigma quality experts and they are responsible for the strategic implementations within an organization. The training is given for the improvement of the responsibilities of a master black belt, which includes training and mentoring of black belts and the green belts. Moreover the responsibilities or the duties of a master black belt extend to the range of helping the both belts in prioritizing, selecting and charting high impact projects.

Maintaining the integrity of the six sigma measurements, improvements and developing, revising six sigma training materials, qualifying or teaching the other six sigma facilitators about the methodologies, tools and applications in all functional areas of a company are some of the other responsibilities of a person who has completed master black belt certification.

The major works and responsibilities are done under these sections. Meanwhile there are some concepts which is related to the customer requirements and the process of thinking. These are the sections done by the yellow belt.

Yellow Belt

Six Sigma Yellow Belt certification provides with the attendees an overall insight to the use age of the six sigma techniques. The training is also given in the field of six sigma metrics and the basic improvement methodologies. It is essential for six sigma yellow belt to learn how to integrate lean and six sigma methodologies to get the high level production and transactional systems. This is to meet the customer’s expectations and the objectives of the organization from the bottom, to its best. The certification helps the trainees to receive an idea about the introduction to the process management and the basic tools of six sigma. Strong understanding of the processes, enabling each individual to provide meaningful assistance is the other characteristics of the six sigma yellow belt certification. The aim of this certification is the achievement of the organizations overall objectives.

Six Sigma Colors

The use of different colors

Six Sigma ColorsAccording to six sigma the word belt refers to the level or the position, of a person in an organization at the time of performing a work or at the time of implementation of a project. Several personalities take part at the time of the implementation of a work, so as to meet and make sure that the project is launched with zero defects and is able to meet the customer satisfaction. Hence results in sustaining the quality and profit of the company or the organization.

Each belt is given different colors for the purpose their six sigma success identification. Each color represents each responsibility. This is because the aim of six sigma is not only the production of defect free projects and products, but also the fast implementation of the projects with out time waste. This is able when the work is divided into several parts. More over each color indicates each quality or level of skills. This identification could help the project leaders to find out the apt person for assigning the different tasks. Each color is having different task responsibilities and skills to perform. Therefore the color will also help the project leader to find out the skills and the responsibilities of the person assigned to the work.

The 3 major levels of belts and colors are

Green belt

Black belt

Master black belt

There are training and certifications for each color of belt. For example:

CSSGB- Six Sigma Green Belt

Here the six sigma green belt operators are given training to operate in the support or under the supervision of a six sigma black belt. Through this certification the person is trained to analyze and solve quality problems. This results in the quality improvement projects. The person, who had undergone the six sigma green belt certification, has at least three years of work experience in demonstrating the knowledge of six sigma tools and processes.

CSSBB- Six Sigma Black Belt

The candidate who had undergone six sigma black belt certification is a professional who is capable in the explanation of six sigma philosophies and the principles. His knowledge also includes the supporting systems and the tools. This certification also deals with the training of the candidate in developing the demonstrating of the team leadership, understanding team dynamics and assigning team member roles and responsibilities. A six sigma black belt will be well versed will all the aspects of the DMAIC model in accordance with the six sigma principles. These professionals have basic knowledge of lean enterprise concepts. They are capable in identifying non-value added elements and activities. They are also capable in the use of specific tools

Master Black Belt

The professionals who had undergone the master black belt certification are considered as a six sigma quality experts and they are responsible for the strategic implementations within an organization. The training is given for the improvement of the responsibilities of a master black belt, which includes training and mentoring of black belts and the green belts. Moreover the responsibilities or the duties of a master black belt extend to the range of helping the both belts in prioritizing, selecting and charting high impact projects.

Maintaining the integrity of the six sigma measurements, improvements and developing, revising six sigma training materials, qualifying or teaching the other six sigma facilitators about the methodologies, tools and applications in all functional areas of a company are some of the other responsibilities of a person who has completed master black belt certification.

The major works and responsibilities are done under these sections. Meanwhile there are some concepts which is related to the customer requirements and the process of thinking. These are the sections done by the yellow belt.

Yellow Belt

Six Sigma Yellow Belt certification provides with the attendees an overall insight to the use age of the six sigma techniques. The training is also given in the field of six sigma metrics and the basic improvement methodologies. It is essential for six sigma yellow belt to learn how to integrate lean and six sigma methodologies to get the high level production and transactional systems. This is to meet the customer’s expectations and the objectives of the organization from the bottom, to its best. The certification helps the trainees to receive an idea about the introduction to the process management and the basic tools of six sigma. Strong understanding of the processes, enabling each individual to provide meaningful assistance is the other characteristics of the six sigma yellow belt certification. The aim of this certification is the achievement of the organizations overall objectives.

Six Sigma Methodology

Six Sigma MethodologyThe purpose and the origin of the process six sigma is the result of need for business improvement through customer satisfaction, reduced costs, production of high quality products with less defects and increased profits. Hence the fundamental aim of the six sigma methodology is the implementation of a systematically based measurement strategy focusing the improvement process. Within this improvement aspects the six sigma methodology includes the responsibilities of the improving the team, helping the team in identifying the process, the defects and the corresponding measurements. It is because of this wide range of flexibility in quality improvement, six sigma methodology toolkit is the best existing software process implementation.

Six sigma implements the quality improvement process through the application of six sigma improvement projects. These projects are accomplished with the help of the use of two six sigma sub-methodologies: DMAIC & DMADV.

DMAIC method:   the six sigma methodology is consisted of five steps which include Defining, Measuring, Analyzing, Improvement and Controlling. DMAIC involves in the improvement of an existing business process. Here the six sigma methodology deals with defining of the process improvement needed for setting the goals on the basis of customer demands and the enterprise strategy. Once the goal defining is done the project conductors are asked to measure the current strategy of the process or the work done and then to collect the data for the future comparisons. The third step is of analyzing the relationship between the cause (data) and with the result and defining it, making sure that all factors involved are taken into consideration. The fourth step follows the analysis report, by providing with sufficient improvements using the techniques like Design of Experiments. It should be ensured that all the variances are corrected before it result it defects. This is done through the controlling of the process, which is the final step in six sigma process of systematical improvement of the process.

DMAIC Six sigma leader roles are to establish the selection criteria of the project, approving the projects, selecting the project leaders, providing the resources and training, reviewing the Black Belt and Green Belt projects monthly, ensuring the communication process, reviewing the entire process every 3-6 months, establishing and linking the rewards with the performances, and finally being accountable for the success of the effort.

DMADV methods:  as in the DMAIC method, here also it has 5 steps like defining, measuring, analyzing, designing and verifying. DMADV method is used in creating a new product or process, setting designs for predicting and then ensuring defect-free performances. The method deals with the duties like defining the goals, which comes out form the designed activity which is related to the customer demands and enterprise strategy. Once the goals is defined out of the activity, measuring and identifying the quality, product capabilities, production process capability and risk assessments are done.

The third step of the method involves in the analyzing process for developing the designing alternatives, creating high level design, evaluating designs and selecting the best design. Then comes the step, where detailing about the design selected, optimizing the design, and setting plans for the verification of the designs. This step is required simulations. At the final step the design set is verified and the pilots are run. There by the production process is implemented and the process is hand over to the process owners.

Apart from the above said six sigma methods there are other designs for six sigma methodologies. They are:

CDOC –        conceptualize, design, optimize, control

DCCDI –       define, customer concept, design and implement

DCDOV-       define, concept, design, optimize, verify

D-IDOV-M –   define, identify, design, optimize, verify, monitors

DMADOV –   define, measure, analyze, design, optimizes and verify

DMAI C –      define, measure, analyze, improve, implement, control

DMEDI –       define, measure, explore, develops and implement

IDOV –          identify, design, optimizes and validate

I2DOV –         invent, innovate, develop, optimize, validate

MEDIC –     map and measure, explore and evaluate, define and describe, implement and improve, control and conform

VCPCIA –    visualize, commit, prioritize, characterize, improve, achieve

Six Sigma Overview

A Brief Summary About SIX SIGMA:

Six Sigma OverviewThe overview about the Six Sigma, deals with the brief explanation about what Six Sigma is? The history of Six Sigma, the six sigma methodology, the use of six sigma, different six sigma belts, points of attention and the total conclusion about six sigma.

With in an organization, the role of six sigma is the continuous improvement of the business. Six sigma is “the business philosophy and a tool box” of an organized process. Since every thing we do for the improvement of an organization can be considered as a process, the main characteristic of the process should posses “an average performance level with little variation”. This is to make sure that the result of the process is at the expected value. The expected values and the statistical measurement of the variation of a process are obtained through the application of different types of six sigma methodology. In order to attain the six sigma the accuracy of the process should be equal to 99.9997%. The six sigma methodology aims at the quality and management improvement and problem resolution.

The use of six sigma dates back from the mid- 1980’s. The methodology of the six sigma was developed by the Motorola, an American multinational telecommunication company. The personalities of Motorola recognized the fact that the products which have high quality, rarely failed in use. This recognization results in the development of the six sigma methodology.

Since six sigma was a defined process of problem solving and was able to prove as a methodology to solve problems, the use of six sigma was adopted by the Motorola. More over, the results obtained was consistency, encourages the support from the top of the organization are the other factors which influenced the adoption the six sigma

The methodology of six sigma has two sub-divisions. They are DMAIC & DMADV. The former is used to improve an existing business process, while the second one is used either for creating a new product or for process designs for predictable and defect free performance. By DMAIC it means giving importance to defining, measuring, analyzing, improving and controlling a process to meet its better quality. The implementation of the six sigma methodology, helps in providing a logical sequence for existing concepts and the problem solving tools, by sufficient repackaging of the tools and concepts. Moreover the methodology of the six sigma is used by the project sponsors at each step of conclusion before moving to the next step.

In an organization, the project sponsor seeks the help of six sigma methodology under several situations like:

When the cause of the low quality performance is unknown

When problems are found in common places

When the problems found are not able to well defined

When the approaches made are not inappropriate

When all the problem solving methods fail

When complex situations arises with many variables

Six Sigma DMAIC and six sigma DMADV are executed by three six sigma belts or three levels. The three types of levels or belts are:

“Green belt”  used as a basic analytical tool at the time of less complex projects

“Black belt”   given importance on the application and analysis. Deals with the works projects which seeks the help from Green belt

“Master Black belt”  deals with the duties like understanding the application and statistical theory behind the application, paying attention in training the other belts, and finally leading the project reviewing.

The 3 types of belts are used on the basis of the level of competence in understanding and application of the improvement tools. Still the actual competencies of each belt varies by organization and the training institutions

Six Sigma OverviewSix sigma follows an orderly changes for the attainment of the best results. For this the top management must be patient at the time of decision making and there should be no place for quick fix. This helps in getting the right answer and not just any answer

As a conclusion, when applied correctly, six sigma will produce better results than most other methods through new culture. It is proven to be very marketable in all aspects.

Six Sigma Training In Uk

Six sigma training in UK

Training In UkThe curriculum of six sigma training in UK is lined with the “American society for quality” which is endorsed by the “European organization for quality”. In UK, the training is done through the direct entry of all programs except in the case of master black belt training program. In the case of master black belt training, six sigma black belt training with a reputed training provider is a prerequisite.

The training includes, “case study exercises and work based projects” for the purpose of ‘learn-through-doing’. The regular public six sigma training courses which lead to six sigma certification in UK are:

1)  ‘Lean Six Sigma Yellow Belt’ Certification

‘Lean Six Sigma Green Belt’ Certification

‘Lean Six Sigma Black Belt’ Certification

2) ‘Master Black Belt’ Certification

‘Lean Six Sigma Train-the-Trainer’ Course

‘Lean Six Sigma Champion’ Training Course

‘Introduction to Lean Six Sigma’ Training Course

3) ‘Design for Six Sigma ( DfSS )’ Training Course

‘Design for Lean Six Sigma ( DfLSS )’ Training Course

‘Design of Experiments ( DoE )’ Training Course

In UK, for the best result of customer and the organizational services, the authorities give importance and training to the professionals in six sigma training, lean manufacturing training and total productive maintenance (TPM) training and consulting.

Six Sigma Training:

The use of six sigma training is to facilitate the development of lean six sigma service through the training given to six sigma black belt and six sigma green belt levels. In UK lean six sigma training is considered as the fundamentals for the presentation of quality service and products. They look for short lead time, low cost, and high quality of the product and so to make sure a better customer service. The methodology they follow is as same as in India. DMAIC methodology is been followed- “Define, Measure, Analyze, Improve and Control” with the aim of eliminating process defects and process variation. UK organizations looks for a better yields or place in the increasingly competitive global market. In UK, the training of lean six sigma is given for the purpose of the speed up process by the elimination of all process waste.

Lean Manufacturing Training and Consulting:

The purpose of lean manufacturing training and consulting is to reduce the cost through lead time and work in progress. Lean UK manufacturing organizations are always in the better position in the increasingly competitive global markets. These lean services are applicable in the sectors like automotive, aerospace, chemical, pharmaceutical, engineering, printing, food and FMCG

Total Productive Maintenance (TPM):

The aim of total productive maintenance is to prevent and control the manufacturing equipment from the losses of breakdowns, set-ups, adjustments, reduces speed, scrap and rework. This is significant for the maintenance of the cost reductions in UK organizations. This is why UK organizations always stay at the top position in the increasingly competitive global markets.

There are UK based training programs for six sigma training for the area like:

Six Sigma Training In Uk“Six sigma champion training and certification

Black belt training and certification

Green belt training and certification”

The training providers are also trained on the basis of UK based six sigma training. Six sigma training in UK is given not only for the improvement and development of statistical techniques, but also it focus on the improvement of the people skills like building motivation in themselves rather than depending on the authorities, optimizing the total system and developing a strong feeling of continual learning and improvement.

Six Sigma Regression

Six Sigma RegressionRegression analysis is one of the statistical tools used for assessing the relationship between two variables. It is a method that quantifies the association between the two variables for example X & Y by placing in a line or on an plane in such a way that all the points lie in a line or evenly distributed on a plane.

Regression analysis is used to depict the relationship between a variable with one or more other variables. There are different types of Regression analysis that can be used namely :

Ø  Simple Regression

Ø  Polynomial Regression

Ø  Calibration Models

Ø  Multiple Regression

Ø  Nonlinear Regression

Ø  Partial Least Squares, etc.

Simple Regression : This model has only two variables namely X & Y complying with each other. This is the simplest form of Regression Analysis. This model is applicable with both Linear & Nonlinear Regression analysis that has one variable. Simple regression model also includes Least Squares method.

Polynomial Regression : It is an nonlinear equation which that can include any number of data or terms in an equation. It is also said that Polynomial equations are not strictly nonlinear equations. Sometimes it can also be a linear equation when one variable is held as a Constant & compared with other variable. Polynomial regression is used for interpolation & graphing purposes.

Calibration Model : This is a model that includes two variables where large numbers of known values are measured & then a equation is drawn relating to the values. This equation is later used to know the unknown values by inversing the predicted value after the samples are measured.

Multiple Regression : This model defines one variable as a function to multiple number of variables. It is usually used to include data to a linear equation with two or more variables. In a nonlinear multiple regression, it is more complicated equation where variable Y is considered as a function of several X variables.

Six Sigma RegressionNonlinear Regression : It is a type of analysis where a nonlinear combination of the variables depends on one or more independent variables. Least Square regression models are developed for the models that are linear in the coefficients but when it needs to be used in an Nonlinear models, numerical methods has to be used.

Partial Least Squares : Partial Least Squares commonly known as PLS is designed to develop statistical models where multiple independent variables are related to multiple dependent variables. This method is useful when there are many values to be predicted. PLS is largely used by Chemical Engineers & Chemometricians.

Six Sigma Courses And Books

The list of some of six sigma courses and six sigma books for references

The list of six sigma courses:

Implementing six sigma- II edition1)     Six sigma methodology

2)     Six sigma analysis tools and reference information

3)     Green belt and black belt certification requirements

4)     Master black belt certification

5)     Quality engineering analysis: A six sigma belt course

6)     Six sigma- Executive training course

7)     Six sigma report and presentation templates

8)     Six sigma management analysis

The list of six sigma books for references:

1)     Implementing six sigma- II edition

2)     Design for six sigma in technology and product development

3)     Design for six sigma

4)     Six sigma for dummies

5)     Statistical methods for six sigma

6)     Managing six sigma

7)     The six sigma book for healthcare

8)     Transactional six sigma and lean servicing

9)     Six sigma software development

10)  Rath and Strong’s six sigma leadership handbook

11)  The ultimate six sigma

12)  Customer centered six sigma

13)  Six sigma tool navigator

14)  Integrating lean six sigma and high performance organizations

15)  Profit signals

16)  The six sigma basic training kit

17)  Six Sigma for financial professionals

18)  Design for six sigma

19)  Six Sigma

20)  Six sigma and beyond

21)  Six sigma for medical device design

22)  Six sigma quality for business and management

23)  Blending lean and six sigma workbooks

24)  Achieve lasting process improvement

25)  The vision of six sigma

Six Sigma Jobs

Six Sigma as a Career.

Six SigmaThe importance of the implementation of six sigma methodology is very high with in an organization, as it aims at the improvement of the quality of the management and the products, so that an organization or business can be sure to meet the customer satisfaction and competitive global marketing. Since there are lot of aspects in six sigma  methodology, the scope of six sigma as a career is also is very high.

Some of the areas where an individual can work with six sigma are as mentioned below:

Six Sigma Methodology Trainer

Green Belt, Black Belt, Master Black Belt, Yellow Belt Trainer

Certification Trainer

Quality Improvement Trainer

Designer for six sigma

Project Program Manager

Senior Business Analysis Consultant

Vice President of Lean Delivery/Business Developer

Process Consultants

Quality Director

Director, Business Process

Lean Six Sigma Black Belt

Master Change Facilitator

Six Sigma Master Black Belt

Six Sigma Black Belt-Sales

Director of six sigma

Process Engineer/Consultant

Seed Manufacturing Research Statistician

Six Sigma Quality Manager

Lean Black Belt, Wind Field Product Quality

Manager Operational Excellence

Six Sigma Black Belt

Process Engineer- six sigma

Six Sigma Master-Manufacturing Engineer

Project Leader- Process Excellence

Six sigma black belt- Quality Assurance Engineer

Project Manager

Plant Manager

Senior Process Engineer/Consultant

Experienced Kaizen Leader/ Lean Six Sigma Expert

Senior Quality Engineer

Design for Six Sigma Manager